Certification in Fundamentals of Metal Forming Processes

What you'll learn
To become familiar with some of the basic metal forming processes like extrusion, rolling, forging, wire drawing and sheet metal working
Understand the fundamental concepts of different metal forming processes their engineering applications and limitations.
Apply their knowledge to select suitable process, variables, tooling and machines/equipment to make the products from various metal forming processes.
Determine the forces and power requirement in different metal forming processes.
Investigate defects appeared in the products manufactured by various metal forming processes and determine their causes and remedies.
Identification of metal forming parameters such as friction, temperature, the resistance of the material etc, necessary for defect free products.
Requirements
The only requirement for this course is your interest to learn the manufacturing process.
Description
Forming Process also known as Metal Forming is a large set of manufacturing processes by which raw material is converted into a product. In this process, we apply stresses like tension, compression, shear, etc. to deformed the raw material. The example of forming processes are sheet metal manufacturing, forging, rolling, extrusion, wire drawing, and so on
Metal forming processes are an essential part of our society, and without them, our society would come to a grinding halt.
The products and components created by the different metal shaping techniques are used in creating everything from scaffolding and heavy machinery to designing and creating microprocessors and artificial intelligence.
When it comes to metal forming, there are several processes to choose from, with each offering its own list of benefits and detriments, each suited to certain applications, and each suited for different types of metal.
COURSE OUTLINE
Introduction to the Fundamentals of Metal Forming Processes
Fundamentals of metal forming
Types of deformation processes of metal
Bulk deformation (Rolling, Forging, Extrusion, Wire Drawing)
Sheet metal working
Stress-Strain Curve
Derivation of the relation between stress and strain
Flow stress and Average flow stress
The temperature in metal forming (Cold working and Hot-working)
Recrystallization
Iso thermal forming (recovery and Grain growth)
Strain rate Sensitivity
Rolling Process
Introduction of rolling
Shapes used for rolling
Types of rolling
Working on the rolling process
Analysis of the rolling
Rolling mills
No-Slip Point for rolling
Flatness control and rolling defect
Numerical Problems related to the rolling process
Forging Process
Introduction to forging
Classification of forging
Types of forging
Analysis of the forging
Barreling effect in forging
Open Die forging and its practices
Impression Die forging and its practices
Advantages and Limitations of Impression Die forging
Fleshless forging
Forging Press and Forging Hammers
Numerical Problems related to the forging process
Extrusion Process
Introduction to the extrusion process
Classification of extrusion
Direct and Indirect extrusion
Hot and Cold extrusion
Direct and Continuous extrusion
Analysis of the extrusion process
Effect of friction on extrusion
Extrusion Dies and Orifice
Extrusion press and other extrusion processes
Numerical Problems related to the extrusion process
Drawing Process
Introduction to Drawing
Difference between drawing and wire drawing
Bar Drawing
Wire Drawing
Features of Draw Die
Preparation of the work
Analysis of the drawing process
Sheet Metal Forming Processes
Sheet metal Cutting
Introduction to sheet metal cutting process
Characteristics of Edges
Types of sheet metal cutting
Shearing
Blanking and Punching
Clearance in Sheet metal cutting
Analysis of sheet metal cutting processes
Numerical Problems related to the sheet metal cutting process
Sheet Metal Bending
Introduction of sheet metal bending process
Types of sheet metal bending
Analysis of the sheet metal bending process
Numerical Problems related to the sheet metal bending process
Spring Back
Sheet Metal Drawing
Introduction to the drawing process
Mechanics of drawing
Stages of deformation
Analysis of the drawing process
Tests of Drawing Feasibility
Blank force and blank size determination
Numerical Problems related to the drawing process
Redrawing, Reverse Drawing and Drawing without Blank holder
Other drawing processes (Redrawing, Reverse Drawing and Drawing without Blank holder)
Defects in Drawing
The operation performed with metal tooling
Ironing
Coining & Embossing
Lancing & Twisting
The operation performed with flexible Rubber tooling
Guerin and Hydroforming process
Numerical Problems related to the other drawing processes
Who this course is for
All concepts are introduced slowly and gradually, but comfort with thinking analytically will be helpful.
Engineers in Mechanical, Manufacturing, Industrial, Electrical and other related fields looking for a way out of traditional processes for their projects and products.
Engineering students and professionals who want to level up their skills.
Anyone starting their career in the manufacturing and production world.
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Certification in Fundamentals of Metal Forming Processes Fast Download
Certification in Fundamentals of Metal Forming Processes Full Download